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OSHA Workplace Safety Audit Checklist

Provided by Catapult HR — A comprehensive safety audit checklist to maintain OSHA compliance.

General Workplace Hazards

Walking and working surfaces free of trip hazards, spills, and obstructions
Adequate lighting in all work areas, stairwells, and exits
Electrical cords and equipment in good condition, no frayed wires or overloaded outlets
Proper ventilation and temperature control in occupied spaces
Hazardous materials properly labeled, stored, and accompanied by Safety Data Sheets (SDS)
Machine guarding in place on all equipment with moving parts
Noise levels assessed and hearing protection provided where required

Personal Protective Equipment (PPE)

PPE hazard assessment completed and documented for each job role
Appropriate PPE provided at no cost to employees (gloves, eyewear, hard hats, respirators)
Employees trained on proper use, maintenance, and limitations of assigned PPE
PPE regularly inspected and replaced when damaged or worn
Written PPE program on file and accessible to employees

Emergency Action Plan & Evacuation

Written Emergency Action Plan (EAP) posted and accessible to all employees
Evacuation routes clearly marked with illuminated exit signs
Fire extinguishers inspected monthly and serviced annually
Emergency contact numbers posted in visible locations
Evacuation drills conducted at least annually (more often for high-risk facilities)
Designated assembly points identified and communicated
First aid kits stocked, accessible, and contents current

OSHA Recordkeeping (300 Log)

OSHA 300 Log maintained for all recordable injuries and illnesses
OSHA 301 Incident Report completed within 7 calendar days of each recordable event
Annual summary (OSHA 300A) posted February 1 – April 30 each year
Records retained for 5 years following the end of the calendar year
Electronic submission to OSHA completed by March 2 (if 250+ employees or certain high-risk industries)
Employees informed of their right to access injury and illness records

Safety Training Documentation

New hire safety orientation completed before work begins
Hazard Communication (HazCom) training for employees who handle chemicals
Lockout/Tagout (LOTO) training for maintenance and authorized employees
Bloodborne Pathogen training for employees with occupational exposure
Forklift and powered industrial truck operator certification (renewed every 3 years)
All training documented with employee signatures, dates, and topics covered
Refresher training scheduled and tracked annually or as regulations require

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